AQUAFIN Inc. 505 Blue Ball Rd. #160 Elkton, MD 21921 p: 410-392-2300 e: info@aquafin.net e: technical@aquafin.net w: www.aquafin.net
Technical Datasheet
AQUAFIN®-IC (IntegraCoat) Crystalline Waterproofing Slurry
CSI Div. 07, 09, 13, + 33 07 11 00 Dampproofing 07 11 16 Cementitious Dampproofing 07 14 16 Cold Fluid-Applied Waterproofing 07 16 00 Cementitious and Reactive Waterproofing 07 16 16 Crystalline Waterproofing 09 97 23 Concrete and Masonry Coatings 09 97 23.24 Concrete Water Storage Tank Painting 09 97 26 Cementitious Coatings 09 97 26.13 Interior Cementitious Coatings 09 97 26.23 Exterior Cementitious Coatings 13 01 13 Operation and Maintenance of Aquariums 33 01 10 Operation and Maintenance of Water Utilities 33 16 00 Water Utility Storage Tanks 33 16 36 Ground-Level Reinforced Concrete Water Storage Tanks 33 16 61 Underground Concrete Water Storage Cisterns 33 36 00 Wastewater Utility Storage Tanks 33 36 36 Ground-Level Reinforced Concrete Wastewater Storage Tanks 33 36 43 Underground Reinforced Concrete Wastewater Storage Tanks 33 49 23 Storm Drainage Water Retention Structures LEED Points MR Credit 5.1, Regional Materials:……..............Up to 2 Points IEQ Credit 4.2, Low-Emitting Materials, Paints and Coatings:...........1 Point. Using this AQUAFIN product can help contribute to LEED certification of projects in the categories shown above.
Product Description: AQUAFIN®-IC IC (IntegraCoat) is a state-of-the-art one component, penetrating cementitious material which waterproofs and protects new or old structurally sound concrete. It resists strong hydrostatic pressure and is not a vapor barrier (allows concrete to “breathe”). AQUAFIN®-IC IC is powered by Aquafin‘s advanced crystalline technology which chemically reacts with moisture and free lime to reduce the water absorption of the resultant cement matrix within the concrete. This is a result of the formation of nano-scale crystals by the active catalysts present in the capillary system. This sustains a durable waterproof effect in the concrete, thereby blocking the passage of water. This reaction will continue to take place anytime water is present for the life of the concrete structure where by making the AQUAFIN®-IC IC a truly permanent and integral waterproofing solution. The AQUAFIN®-IC IC nano-crystals will also grow in and along static hairline cracks, sealing them and preventing further incoming water. Typical Applications: AQUAFIN®-IC (IntegraCoat) is commonly used for positive- and negativeside waterproofing of interior and exterior solid concrete structures, above and below grade including: • Basement walls and foundation walls • Parking garage walls Check our website for the latest version of the Technical Data Sheet. www.aquafin.net
Physical and Technical Data Cement Gray
White
Aggregate State:
Powder
Bulk Density:
68 lbs/ft (1.09 kg/dm3)
VOC:
(0 g/L)
Pot Life:
30 minutes
Setting Time:
~45 mins
~60 mins
Yes
No
No measurable leakage up to 460 feet (140 m) head pressure or 200 psi (14 bar), positive or negative water pressure side.
Potable water certified NSF/ANSI/CAN Standard 61 by WQA: www.wqa.org Permeability (CRD-C 48-92):
3
All data are average values obtained under laboratory conditions. In practical use humidity, temperature, and absorbance of the substrate may influence the above given values.
• Retaining walls • Slurry walls • Elevator pits • Utility vaults • Tunnels • Potable water (for drinking water) • Water catchment basins and cisterns • Reclaimed water and wastewater holding tanks • Stormwater holding structures including retention tanks and concrete ponds Advantages: • Advanced crystalline technology that penetrates deep into concrete • Cement gray color is potable water approved - NSF/ANSI/CAN 61 • Applied to moist (damp) substrate • Environmentally friendly, inorganic/non organic, non toxic, zero VOC’s • Permanently active • Easy to use - requires only clean water for mixing • Can be applied to green concrete as soon as forms are stripped • Protects concrete against fresh water, salt water, waste water & aggressive ground water • Resists strong hydrostatic pressure • Applied to positive- or negative-side water pressure • Seals and post seals shrinkage cracks, up to 1/64” (0.4 mm) • Contains no chlorides • Cost effective Page 1 of 4 (07/02/26-EK,AC)
AQUAFIN®-IC Crystalline Waterproofing Properties: AQUAFIN®-IC IC contains active waterproofing chemicals which react with moisture and free lime in the concrete, creating insoluble crystalline complexes which seal the capillaries and minor shrinkage cracks. They penetrate even against strong hydrostatic pressure, becoming an integral part of the concrete. The waterproofing chemicals remain active for the life of the structure, permanently sealing it from water penetration. Unlike a membrane, AQUAFIN®-IC IC may require up to one month to reach its maximum waterproofing capability. Environmental factors such as ambient temperature, density of concrete, moisture present and weather conditions all can affect the timing of the sealing process. Under dry conditions the AQUAFIN®-IC IC chemicals lie dormant, however they reactivate whenever re-exposed to moisture. AQUAFIN®-IC IC post seals static shrinkage cracks up to 1/64” (0.4 mm), which occur after the product has been applied and cured. Plug Active Water Leaks: • If water is accumulating from an active leak(s) through cracks or joints in concrete walls, or concrete floors, Aquafin recommends the process of injection grouting as a first step in stopping severe water intrusion. For more information about Aquafin’s extensive line of Injection Grouts, contact your local Aquafin Representative. • Leaking cracks and other minor leaks (with little to no water accumulation) can be plugged using MORTAR-PLUG-IC. Contact Aquafin Technical Services for guidance. Refer to the current MORTARPLUG-IC Technical Data Sheet (TDS) for substrate preparation instructions and other important information. Substrate Preparation: • All concrete substrates must be strong, solid, stable, and of load bearing capacity. • Areas designated to receive repairs must remain structurally sound and stable during demolition and surface preparation work, and these conditions must continue throughout the course of the repair work. Any areas of concern or uncertainty should be discussed immediately with the site Superintendent and brought to the attention of the Engineer of record. • Substrates must be clean and free from all potential bond breakers such as sand, dirt, dust, efflorescence and mineral deposits, cement laitance, grease, oil, previous coatings, paint, sealers, water repellants, curing compounds, form release agents, etc. Mechanically clean the substrate to remove any bond-inhibiting substances and/or contaminants. • For new concrete that has been mixed with a Super Plasticizer (High Range Water Reducing Admixture), a 48-hour bond test is recommended to confirm compatibility. • All concrete surfaces should be even and flush, and free from holes, voids, gaping cracks, honey combs, or ridges. •M echanically remove all laitance, loose or deteriorated concrete by suitable means. • The T he substrate must be sound, clean, and have an “open” capillary system (“tooth and suction”) (ICRI CSP 3 - 4 profile) to ensure mechanical bond (surface adhesion) and allow AQUAFIN®-IC IC chemicals to penetrate. Horizontal surfaces should have a rough wood float or broom finish. Smooth formed walls, or smooth troweled slabs; must be mechanically roughened. Do not apply AQUAFIN®-IC to smooth slabs. • Remove bond-inhibiting substances/contaminants and mechanically prepare surface to achieve a surface profile equal to CSP 3 - 4 as per ICRI Guideline No. 310.2R-13. Wet or dry sand-blasting, shot blasting, and hydro blasting (high pressure water-blasting at > 5,000 psi) are the preferred methods. • Properly clean mechanically profiled area(s) by hydro blasting (water-
blasting) or thorough pressure washing. • Pre-water (thoroughly soak) the substrate extremely well with clean water. Pay particular attention to concrete substrates with excessive absorption or applications during hot/windy conditions. • All surfaces must be saturated surface dry (SSD), which is damp but with no standing water, immediately prior to the application of AQUAFIN®IC. In addition to general surface preparation requirements listed above, the following supplementary guidance is also provided: •C oncrete Repairs: •U se MORTAR-40 CI for structural and non-structural concrete resurfacing, patching, and repairs. •U se MORTAR-IC for minor patching and for filling in surface voids (bug holes). •U se MORTAR-PLUG-IC for fast minor patching and repairs. •D rilled Injection Grouting Holes, Tie Holes, and Static Cracks Exceeding 0.02” (0.4 mm): • P repare holes and cracks and fill flush to surface with MORTAR-IC or MORTAR-PLUG-IC. •R eglets in Perimeter Joint Areas: •C reate reglet, prepare cavity, apply AQUAFIN®-IC in reglet cavity as a slurry bond coat using a small paint brush, and fill prepared reglet flush to surface with MORTAR-IC. • T riangular Cant/Cove in Perimeter Joint Areas and Corners: • In the perimeter joint area where the concrete wall(s) meet the concrete floor, and in corners where two concrete walls meet, apply AQUAFIN®-IC as a slurry bond coat using a small paint brush in the area that will receive the cove. • F orm triangular coves using MORTAR-IC. NOTE: Refer to the current MORTAR-40 CI, MORTAR-IC, or MORTARPLUG-IC Technical Data Sheet for preparation instructions and other important information. Jobsite Conditions & Preparation • Protect mixing and application area from wind and direct sunlight. Provide artificial shade and wind breaks. •H ot surfaces should be cooled and shaded while cold surfaces should be heated and sheltered. •O nly proceed with application when ambient and surface temperatures are above 40°F (4°C) and below 90°F (32°C). •D o not apply AQUAFIN®-IC when rain, frost or freezing temperatures are expected within 24 hours after application. Mixing (for slurry applications): Read all instructions thoroughly prior to mixing and application. • Pre-condition Pre-condition material to ~70°F 70°F (21°C) for 24 hours before mixing. • Add the appropriate amount of potable water into a clean mixing bucket. • Use an accurate measuring container and always carefully measure the water amounts. Start with lowest water amount per mixing ratio. For Each Bag: Add: 45.0 lb (20.4 kg) bag
1.4 to 1.7 gal (5.3 to 6.4 L) of clean water
By Volume:
Add:
3 parts powder
1 part water
• Add Add the AQUAFIN®-IC IC powder to clean water and mechanically mix until the mixture is completely free of lumps and has the consistency of thick oil paint. • IfIf "false setting“ occurs after mixing (product becomes stiff), use a drill to
Check our website for the latest version of the Technical Data Sheet. Only the current version is legally binding and only for the intended market. In cases of uncertainty contact our technical department for further information before starting any applications. Page 2 of 4 www.aquafin.net (07/02/26-EK,AC)
AQUAFIN®-IC bring product back to a workable consistency. Do not add water when remixing. • Mix Mix only as much material as can be used within 30 minutes. Application on Vertical Concrete Surfaces: For vertical applications, AQUAFIN®-IC may be applied as a traditional slurry using a masonry brush, or with appropriate compressed-air spray equipment such as a peristaltic pump (i.e. Quikspray carrousel pump). Do not use a roller to apply AQUAFIN®-IC. Always apply AQUAFIN®-IC over a damp, laitance-free, properly prepared SSD substrate. •B rush Application (slurry): 1.Using a masonry brush, evenly apply the first slurry coat of AQUAFIN®-IC in an East-West (left to right) direction, working it into the surface of the concrete. 2.Evenly apply the second slurry coat of AQUAFIN®-IC in a NorthSouth (up and down) direction. Apply second coat while the first coat is still tacky (“green“). •S pray Application (slurry): • AQUAFIN®-IC IC may be applied using appropriate compressed-air spray equipment. Spray on one or two coats, according to the specification, in circular movements. • Apply Apply second coat while first coat is still tacky (“green“). Application on Existing Horizontal Concrete Surfaces and Horizontal Applications in New Construction: For new construction in horizontal applications, AQUAFIN®-IC may be applied as a dry powder using a dry-shake method. For existing slabs, AQUAFIN®-IC may be applied as a traditional slurry using a masonry brush, or with appropriate compressed-air spray equipment such as a peristaltic pump (i.e. Quikspray carrousel pump). Do not use a roller to apply AQUAFIN®-IC. Always apply AQUAFIN®-IC over a damp, laitancefree, properly prepared SSD substrate. •O ver Top of Existing Slabs - Brush Application (slurry): • Using Using a masonry brush, apply one slurry coat of AQUAFIN®-IC, IC, working it into the surface of the concrete. •O ver Top of Existing Slabs - Spray Application (slurry): • Apply Apply AQUAFIN®-IC IC using appropriate compressed-air spray equipment. • Spray Spray on one coat, according to the specification, in circular movements. •O ver Top of New Slabs (on or above grade) Dry-Shake (dry powder): • Allow fresh concrete bleed water to rise and wait until water sheen disappears or has been removed. Concrete should support finisher and knee boards without more than approximately 1/4" (6 mm) of indentation. • Float open all surfaces using a power trowel, or by hand using a wood float. • Follow immediately behind the float application and evenly dry-shake (dry-sprinkle) approx. 1/2 the specified amount of AQUAFIN®-IC using a mechanical spreader, or by hand using a sieve or similar tool. • Float AQUAFIN®-IC into the surface using a power trowel, or by hand using a wood float as soon as the AQUAFIN®-IC powder darkens slightly from absorbed moisture. Work the edge areas first. • Evenly dry-shake the remaining 1/2 of the specified amount of AQUAFIN®-IC at right angles to the first application. • Flat trowel using a power trowel, or by hand using a wood float. Work edge areas first. • Create final surface texture per project specifications. •B eneath Foundation Mat (over mud slab), or Split Slab Application:
• Apply Apply AQUAFIN®-IC IC in slurry or dry powder consistency to prewet “mud slab”, or to prewatered concrete slabs / construction joints immediately prior to casting the structural slab or wall. • For dry-shake (dry powder) application method, pour the foundation mat, as soon as the AQUAFIN®-IC powder darkens slightly from absorbed moisture. NOTE: Aquafin recommends a trial or test application with the concrete contractor prior to actual application in order to define the proper timing of the AQUAFIN®-IC IC dry-shake application, troweling, surface finishing and curing operation. Finish: •A QUAFIN®-IC (IntegraCoat) is formulated to be left as an exposed finish and is not designed to receive paint, coatings, flooring, tile, plaster, sealers, or similar materials. • As the crystals develop, the application area of AQUAFIN®-IC will resemble an efflorescence condition. • For this reason, AQUAFIN®-IC (IntegraCoat) is not considered to be an aesthetically appealing product or a decorative finish. •W hen an architectural or decorative appearance is desired, specify AQUAFIN®-1K or AQUAFIN®-2K/M instead of AQUAFIN®-IC. Contact an Aquafin Representative for guidance. Curing and Protection: Outdoor or Exposed Treated Areas: • Keep K eep damp (moist) for a period of 2 - 3 days for standard waterproofing applications, 7 days for potable water tanks. Start curing as soon as AQUAFIN®-IC IC has hardened sufficiently so as not to be damaged by a fine water spray. • Protect P rotect application area from direct sunlight, wind, and frost by covering with plastic sheeting, burlap, or similar. Do not lay plastic sheeting directly on AQUAFIN®-IC IC as air contact is required for proper curing. • The T he freshly treated surfaces should be protected from rain and freezing temperatures for a minimum period of 24 hours. • Back B ack filling can be carried out 36 hours after completion of the AQUAFIN®-IC IC treatment. Protection boards are generally not required. Backfill material shall be moist and not contain rocks or larger aggregate. Indoor Treated Areas: • Self S elf curing in cool areas with high humidity. • Keep K eep moist for 2 - 3 days in areas with low humidity and 7 days for potable water tanks. • Provide P rovide air circulation for minimum 24 hours following the AQUAFIN®IC treatment in poorly ventilated areas and deep pits. Water Tanks: • Water W ater tanks can be carefully filled after 3 days. Do not fill large tanks faster than 6½ feet per 24 hours (2 m/24 hours). • After A fter complete curing of AQUAFIN®-IC, IC, potable water reservoirs should be thoroughly rinsed with potable water prior to being placed in service. Clean-up: Clean tools and equipment with water immediately after use. Cured material can only be removed mechanically. Limitations: • Curing times and drying times are approximate and will vary depending on ambient (air) temperature, mix water temperature, the temperature of AQUAFIN®-IC dry powder in the packaging, surface temperature of host concrete, host concrete profile, and the application thickness. • Do not use AQUAFIN®-IC as a parge coat. • Do not use as a roofing membrane or in lieu of a roofing membrane.
Check our website for the latest version of the Technical Data Sheet. Only the current version is legally binding and only for the intended market. In cases of uncertainty contact our technical department for further information before starting any applications. Page 3 of 4 www.aquafin.net (07/02/26-EK,AC)
AQUAFIN®-IC General Information: All details in particular to the suggestions for the processing and use of the product is based on our present knowledge and experiences at the time of printing. Depending on specific applications, in particular regarding substrates, processing and environmental conditions may affect final results.
• Do not use AQUAFIN®-IC in swimming pools, waterfalls for swimming pools, hot tubs, or fountains. • Do not apply AQUAFIN®-IC IC over masonry substrates (brick, stone, CMU etc.). Ask your local Aquafin Representative about AQUAFIN®-1K 1K and AQUAFIN®-2K/M 2K/M products. •D o not exceed maximum total two-coat thickness of 60 mils (1.6 mm) when applying AQUAFIN®-IC. • Do not thin AQUAFIN®-IC with additional water or any solvents. • Do not retemper (do not add additional water to the mix once AQUAFIN®-IC IC begins to set/thicken). • Do not use additional water during the finishing process. The addition of excess water will negatively affect the material’s final properties. •D o not expose the application to water during the setting time. • Do D o not apply AQUAFIN®-IC IC at temperatures below 40° F (4°C) or to a frozen substrate. • For F or temperatures of 90°F (32°C) and above consult Aquafin Technical Department or your local Aquafin Representative for guidance. • Do D o not apply to a dry substrate. •A QUAFIN®-IC is not a replacement for proper repairs on damaged, deteriorated, or cracked concrete structures. • If structural repairs are needed, consult a licensed Engineer and ask an Aquafin Representative about Aquafin structural strength repair mortars such as MORTAR-40 CI.
Safety: Refer to Safety Data Sheet (SDS). The use of a dust mask, safety goggles and gloves is recommended. This document does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this document to establish appropriate safety and health practices and to determine the applicability of regulatory limitations prior to use. Dispose of water and materials in accordance with Federal, State and Local regulations. Keep out of the reach of children. LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a period of one year from the date of installation to be manufactured free of defects and to be consistent with its technical properties as stated in our current Technical Data Sheet. This product must be used as directed and within its stated shelf life. AQUAFIN INC. will replace or at our discretion refund the purchase price of any product, excluding cost of labor, which is proven to be defective. Our product recommendations are based on industry standards and testing procedures. It is the buyer’s obligation to test the suitability of the product for an intended use prior to using it. We assume no warranties written, expressed, or implied as to any specific methods of application or use of the product. We do not guarantee compatibility of Aquafin products with other brands. For this reason, we strongly recommend application of a sample area at the jobsite to help determine suitability with other products. AQUAFIN INC. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable for damages of any sort including remote or consequential damages, down time, or delay. Any claim for a defective product must be filed within 30 days of discovery of a problem and must be submitted with written proof of purchase.
Packaging: 45 lb. (20.4 kg) bags or pails. Storage & Shelf Life: •S torage: Store AQUAFIN®-IC in unopened, original, undamaged packaging in a dry, enclosed area off the ground. • Shelf Life:1 year when stored according to conditions listed above. Note: Proper application is the sole responsibility of the user. Applicators are expected to follow ICRI and ACI guidelines, common concrete practices, and other applicable industry standards. Aquafin personnel or representatives are not site inspectors or construction project managers and therefore do not approve surface preparation, mixing, or application of Aquafin products. Site visits by Aquafin personnel or representatives are solely for the purpose of making technical recommendations, not for providing supervision or quality control.
For Professional Use Only.
Cement Gray Color Only
Certified to
NSF/ANSI/CAN Standard 61 see www.wqa.org for use restrictions AQUAFIN®-IC (IntegraCoat) Application Rate, Consumption & Yield of 45 lb (20.4 kg) bag Number of Coats
Total Consumption
Approx. Yield per Bag
lb/yd²
kg/m²
ft²
m²
1
1.40
0.75
288
27.3
Walls (slurry)
2
1.25 - 1.40
2.5 - 2.80
1.50
144 - 162
13.6
Existing Concrete Slabs (slurry)
2.00
1.00
203
20.4
New Concrete Slabs (dry-shake)
Top of Mud Slab + Split Slabs (slurry or dry-shake)
2.25
1.20
180
17.0
Construction Joints (slurry or dry-shake)
Salt Water & Wastewater Environments (slurry)
2.80
144
Dampproofing (slurry)
Waterproofing/ Hydrostatic Pressure
Application Rate per Coat
Notes: Coating thickness is approximately 1/32” (0.8 mm). The thickness can vary depending on the porosity of the substrate and its suction effect based on its moisture content. The more moisture content, the better and faster the active AQUAFIN®-IC chemicals penetrate into the concrete. Check our website for the latest version of the Technical Data Sheet. Only the current version is legally binding and only for the intended market. In cases of uncertainty contact our technical department for further information before starting any applications. Page 4 of 4 www.aquafin.net (07/02/26-EK,AC)