TDS-MORTAR-QUICKPATCH_082324.pdf
2 Pages
43.7 KB
Download
<h1>TDS-MORTAR-QUICKPATCH_082324.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />f: 410-392-2324 <br />e: info@aquafin.net <br />w: www.aquafin.net</p> <p>Technical Datasheet</p> <p>MORTAR-QuickPatch</p> <p>Rapid setting, horizontal patching and resurfacing mortar <br />CSI Div. 03 <br />03 01 30.61 Resurfacing of Cast-in-Place Concrete <br />03 01 30.71 Rehabilitation of Cast-in-Place Concrete</p> <p>Technical Properties:</p> <p>LEED Points <br />MR Credit 5.1, Regional Materials..........................Up to 2 Points <br />IEQ Credit 4.2, Low-Emitting Materials Paints and Coatings...1 Point</p> <p>Using this AQUAFIN product can help contribute to LEED certification of projects in the categories shown above.</p> <p>Product Description: <br />MORTAR-QuickPatch is a one-component, versatile, fast-setting, <br />cementitious patching and resurfacing mortar. It can be applied from <br />featheredge to 3“ (75 mm). MORTAR-QuickPatch sets fast for easy and <br />cost efficient repairs, minimizing downtime for quick return to service.</p> <p>Gray</p> <p>Bulk Density:</p> <p>~94 lbs/ft3 (~1.5 kg/cm³)</p> <p>Flammability:</p> <p>Flame Spread: 0 <br />Fuel Contribution: 0 <br />Smoke Development: 0</p> <p>Mix ratio (water:powder):</p> <p>3.75 qts/50 lbs (3.5 L/22.7 kg)</p> <p>Application temp. range:</p> <p>40°F to 90°F (4°C to 32°C)</p> <p>Working time:</p> <p>approx. 20 minutes</p> <p>Physical Properties: The values stated are applicable with ambient <br />temperatures of 73°F (23°C) and 50% relative air humidity. Higher <br />temperatures shorten the setting time and colder temperatures retard <br />setting times. <br />Compressive Strength <br />(ASTM C109):</p> <p>Advantages: <br />• Natural gray to blend with existing concrete <br />• For interior and exterior use <br />• Outstanding workability and ease of placement <br />• One component - just add water <br />• Fast setting - walk on in approximately one hour <br />• Several types of flooring can be installed over MORTAR-QuickPatch <br />within 16 - 24 hours. Always refer to industry standards, the flooring <br />manufacturer’s written guidelines, as well as the flooring adhesive <br />manufacturer’s written guidelines and then evaluate the surface of <br />MORTAR-Quickpatch for suitability. <br />• Featheredge to 3” (75 mm)</p> <p>Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>Powder</p> <p>Color:</p> <p>AQUAFIN MORTAR-QuickPatch Mixed</p> <p>Typical Applications: <br />• Patching and resurfacing interior and exterior concrete floors, decks, <br />patios, balconies, sidewalks and driveways. <br />• Sloping and leveling elevation changes. <br />• To provide a like-new finish on worn or spalled horizontal concrete. <br />• Vertical restoration of columns and stair risers by form & pour.</p> <p>Substrate Preparation: <br />• Concrete surfaces must be structurally sound, free of any loose or <br />deteriorated concrete, dirt, dust, grease, oil, sealers, curing compounds <br />and all other bond-inhibiting materials. <br />• Areas designated to receive repairs must remain structurally sound <br />and stable during demolition and surface preparation work, and these <br />conditions must continue throughout the course of the repair work. Any <br />areas of concern or uncertainty should be discussed immediately with <br />the site Superintendent and brought to the attention of the Engineer of <br />record. <br />• Mechanically prepare surfaces to achieve a concrete surface profile <br />equal to CSP 3 - 5 as per ICRI Guideline No. 310.2R-13. <br />• Properly clean profiled area by water-blasting. <br />• Repair areas exposed to automobile or hard wheeled traffic, should <br />have saw-cut straight edges with a minimum of 1/4” (6 mm) depth.</p> <p>Physical state:</p> <p>Length Change <br />(ASTM C157):</p> <p>6 hrs. <br />1 day <br />7 days <br />28 days</p> <p>3,000 psi (20.7 MPa) <br />3,500 psi (24.1 MPa) <br />5,000 psi (34.5 MPa) <br />6,000 psi (41.4 MPa)</p> <p>+0.001%</p> <p>Approximate yield per 50 lb. bag: <br />Cubic Ft.: ~0.40 - 0.46 ft3 (0.011 - 0.013 m3) <br />Sq. Ft. at 1/4” (6.35 mm): ~18 - 22 ft2 (1.67 - 2.04 m2) <br />Approximate yield per 13 lb. pail: <br />Cubic Ft.: ~0.10 - 0.12 ft3 (0.002 - 0.003 m3) <br />Sq. Ft. at 1/4” (6.35 mm): ~4 - 6 ft2 (0.37 - 0.55 m2) <br />Actual coverage may vary due to surface profile.</p> <p>Storage/Shelf Life/Packaging <br />Cool and dry, 12 months in <br />original sealed packaging</p> <p>50 lb. bag (22.7 kg) <br />13 lb. pail (5.9 kg)</p> <p>For optimum performance, do not featheredge when exposed to “nonpedestrian” traffic. <br />Priming: <br />Steel: All exposed steel reinforcement must be mechanically prepared to <br />remove all traces of rust, oxidation, and corrosion and primed with Aquafin <br />REBAR PRIMER/BOND-CI. <br />Concrete: Must be primed with scrub coat of MORTAR-QuickPatch. Do <br />not allow scrub coat to dry before completing repair.</p> <p>Page 1 of 2 <br />(updated 08/23/24 EK/VB/AC)</p> <p>MORTAR-QuickPatch <br />Mixing: <br />Mixing Ratio: <br />• 50 lb. bag (22.7 kg): 3.55 - 3.75 qts. (3.36 - 3.55L) of water per bag <br />• 13 lb. pail (5.9 kg): 0.8 - 1 qt. (0.75 - 0.94L) of water per pail <br />• For best results, mechanically mix at slow speed with a 3/4” (19 mm) <br />drill and “eggbeater” style mixing paddle. <br />• Add the appropriate amount of potable water into a clean mixing <br />bucket. Start with lowest water amount per mixing ratio. Gradually add <br />powder while mixing continuously. Add remaining amount of water, a <br />little at a time, up to the highest water amount per mixing ratio if needed <br />for workability. <br />• Mix at slow speeds to prevent entraining air for a minimum of 3 minutes <br />until a lump-free consistency is achieved.</p> <p>Shelf Life: <br />Store in a cool dry area. Shelf life is 12 months in original, unopened <br />package.</p> <p>Application: <br />1. Read all application instructions thoroughly before installation. <br />2. Only proceed with application when the temperatures remain between <br />40°F and 90°F (4°C and 32°C) and protect from freezing for 24 hrs. <br />after application. For temperatures above 90°F (32°C), follow ACI <br />hot-weather application guidelines to ensure a successful installation. <br />3. Prior to application all surfaces must be saturated surface dry (SSD) with <br />no standing water. <br />4. When using MORTAR-QuickPatch as a final wear surface, apply an <br />appropriate finish (such as a broom finish) shortly after the material has <br />been placed. <br />5. When steel trowel finishing, it is suggested to allow the repaired area to <br />stand undisturbed until it has reached initial set, approximately <br />(15 - 30 minutes) before finishing. <br />6. Working time is approximately 20 minutes at 72° F (22° C).</p> <p>General Information: <br />All details in particular to the suggestions for the processing and use of the <br />product is based on our present knowledge and experiences at the time <br />of printing. Depending on specific applications, in particular regarding <br />substrates, processing and environmental conditions may affect the final <br />results.</p> <p>Clean-up <br />Clean all tools and equipment with water prior to the material hardening. <br />Cured material must be removed mechanically.</p> <p>LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a period <br />of one year from the date of installation to be manufactured free of defects <br />and to be consistent with its technical properties as stated in our current <br />Technical Data Sheet. This product must be used as directed and within its <br />stated shelf life. AQUAFIN INC. will replace or at our discretion refund the <br />purchase price of any product, excluding cost of labor, which is proven <br />to be defective. Our product recommendations are based on industry <br />standards and testing procedures. It is the buyer’s obligation to test the <br />suitability of the product for an intended use prior to using it. We do not <br />guarantee compatibility of Aquafin products with other brands. For this <br />reason, we strongly recommend application of a sample area at the jobsite <br />to help determine suitability with other products. We assume no warranties <br />written, expressed or implied as to any specific methods of application or <br />use of the product. AQUAFIN INC. MAKES NO WARRANTY AS TO <br />MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND <br />THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS <br />OR IMPLIED. AQUAFIN, INC. shall not be liable for damages of any sort <br />including remote or consequential damages, down time, or delay. Any <br />claim for a defective product must be filed within 30 days of discovery of a <br />problem, and must be submitted with written proof of purchase.</p> <p>Curing <br />Begin curing as soon as the material has set by keeping surface moist as <br />per ACI recommendations for portland cement concrete, using burlap, <br />polyethylene or a fine mist of water. If this is not practical, coat with <br />approved water based curing compound. <br />Limitations: <br />• Do not bridge moving cracks or joints. <br />• Do not add sand, aggregate, cement, accelerators, retarders, <br />admixtures, or other ingredients to the mix. <br />• Do not exceed the range of water in the mix ratio. Adding extra water <br />to the mix will reduce the strength and performance of MORTARQuickPatch and can also lead to mix segregation which may result in <br />weak and unacceptable surfaces. <br />• Do not re-temper or use additional water during the finishing process. <br />The addition of excess water will negatively affect the materials final <br />properties. <br />• Protect from freezing for 24 hours after application. <br />• Do not apply when rain is expected within 4 hours after placement. <br />• Concrete repair products are not designed to color-match existing <br />concrete surfaces. In addition, jobsite conditions including temperature, <br />humidity, and air movement can create color variations within the <br />application of the same unit of MORTAR-QuickPatch.</p> <p>Note: <br />Proper application is the sole responsibility of the user. Applicators are <br />expected to follow ICRI and ACI guidelines as well as other applicable <br />industry standards. Aquafin personnel or representatives are not site <br />inspectors or construction project managers and therefore do not approve <br />surface preparation, mixing, or application of Aquafin products. Site visits <br />by Aquafin personnel or representatives are solely for the purpose of <br />making technical recommendations, not for providing supervision or quality <br />control.</p> <p>Safety: <br />Refer to SDS. This product contains portland cement and sand (crystalline <br />silica) and is highly alkaline (irritant) in contact with water. Avoid breathing <br />dust. May cause delayed lung injury (silicosis). Use rubber gloves and <br />goggles during mixing and application. Protect skin and eyes. After <br />contact with skin, wash with plenty of water. In case of eye contact, rinse <br />immediately with plenty of cool water and seek medical advice. <br />KEEP OUT OF REACH OF CHILDREN.</p> <p>For Professional Use Only.</p> <p>Check our website for the latest version of the Technical Datasheet. Only the current version is legally binding and only for the intended market. In cases of uncertainty contact <br />our technical department for further information before starting any applications. <br />Page 2 of 2 <br />www.aquafin.net <br />(updated 08/23/24 EK/VB/AC)</p>
